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Oriental Casting and Forging Co., Ltd.  

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Forged Steel Grinding Media Balls for Ball Mill Grinding and Mining Industry 

Place of Origin: Shandong, China (Mainland) 
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Product Detail

Model No.: B2 60MN 65MN 45#

Forged Steel Grinding Balls for Ball Mill Grinding and Mining Industry

Forged Steel Grinding Balls for Ball Mill Grinding and Mining Industry


Breif Description:

We are a professional manufacturer which produce grinding media.Our grinding ball exported to Chile,south Africa,Iran,Russia,USA etc.Nowadays, Our annual production capacity is about 50000MT. We own an integrated set of advanced import production line, so that you can be satisfied with the quality of our products.

 

Applied fields of our grinding balls:

a) Mines;

b) Cement plants;

c) Power stations;

d) Chemical industry

 

Chemical Compositionof forged steel grinding ball
Materials C Mn Si Cr S P
45# 0.42-0.50 0.5-0.8 0.17-0.37 0.25 ≤0.030 ≤0.030
50Mn 0.48-0.56 0.70-1.0 0.17-0.37 ≤0.25 ≤0.035 ≤0.035
60Mn 0.57-0.65 0.70-1.0 0.17-0.37 ≤0.25 ≤0.035 ≤0.035
65Mn 0.60-0.70 0.90-1.2 0.17-0.37 ≤0.25 ≤0.035 ≤0.035
75MnCr 0.70-0.85 0.7-0.8 0.17-0.37 0.20-0.60 ≤0.030 ≤0.030
Name Material Impact Test(Ak.J/cm²) Endurance Test Times(5m/T)

Surface Hardness

(Φ25mm- Φ60mm)

Core Hardness

(Φ25mm- Φ60mm)

Surface Hardness

(Φ70mm- Φ100mm)

Core Hardness

(Φ70mm- Φ100mm)

Breakage
DT-1 50Mn ≥12 ≥10000 ≥56 ≥35 ≥56 ≥28 <1%
DT-2 60Mn ≥13 ≥10000 ≥58 ≥38 ≥58 ≥29 <1%
DT-3 65Mn ≥15 ≥12000 ≥60 ≥42 ≥60 ≥30 <1%
DT-4 B2 ≥17 ≥12000 ≥60 ≥52 ≥60 ≥50 <1%
TD-5 75SiMn ≥16 ≥12000 ≥60 ≥50 ≥60 ≥48 <1%
DT-6 Wear-resistant Alloy ≥17 ≥12000 ≥60 ≥54 ≥60 ≥52 <1%

The production process of the forged grinding balls
1). Raw material:
All the material is qualified with certificate and made in the Chinese largest steel production enterprise.
2). Different steel specifications ccording to the clients's requirements.
Main Steel Material :C45 Steel;60Mn Steel;B2 Steel
3). Steel Cutting:
the steel bars should be cut into small pieces according to the size of steel balls required by the order.
4). Heating:
we use the electric furnace instead of the traditional coal stove, the biggest advantage is that all the steel bars can accept the most approriate temperature during the heating progress. It affect the hardness and toughness directly.
5). Hammer forging:
The raw material is forged to a certain deformation by the air hammer, when the compression ratio increased, the micro-structure become more compact so that the hardness and the toughness can be improved.
6). Heat treatment:
Both the water quenching heat treatment production line and our own temperature control technics are important.
We have mature production technicians responsible for the heat treatment process as we know this process affect the grinding balls performance directly.
7). Quality Control.
Raw material test before production
Hardness test Drop Test Impact Test Core pulling Test after production
SGS test before delivery
Certificate: ISO 9001:2008
 
Packing:
1.Bags:1000KG polypropylene bags which are highly resistant to UV rays and secure bag straps to reduce time  and effort in loading and unloading.
 
2.Drums:Recyeled drums can also be supplied. The drums have a removable lid and compression ring for secure storage.Drums are more efficient for some modes of transportation and can also be delivered on wooden pallets.
 
Shipping:
1.Port of Loading: Qingdao Port,China
2.Partial shippment allowed
3.By DHL/TNT express for samples order.Door to door to delivery;
4.Appointed freight forwarder by customers is acceptable
  
Our Services:
1. Free samples for your test before orders;
2. Soonest delivery time ;
3. Cooperate with many famours shipping companies,and sent the goods to your port safe and in time;
4. Any feedback after sales would get our soonest reply.
 
 
WE LOOK FORWARD TO THE OPPORTUNITY TO DISCUSS HOW WE CAN BECOME A PARTNER IN YOUR SUPPLY CHAIN SOLUTION .

 

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 Mr. Mr. Housongcun

Tel: 86-531-83801383
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Company Info

Oriental Casting and Forging Co., Ltd. [China (Mainland)]


Business Type:Manufacturer
City: Jinan
Province/State: Shandong
Country/Region: China (Mainland)

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