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Oriental Casting and Forging Co., Ltd.  

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No Breakage Forged steel ball mill grinding media Dia 25mm - 150mm 

Place of Origin: Shandong, China (Mainland) 
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Product Detail

Model No.: B2 60MN 65MN 45#

Dia 25mm - 150mm grinding media , forged grinding steel ball for

Dia 25mm - 150mm grinding media , forged grinding steel ball for ball mill
Product Characteristics:

Cmmodity: Dia60mm forged steel ball for ball mill

 

Size:Dia25mm-Dia150mm

 

Breakage rate:1% Max

 

Technical Process:Forging with air hammer & Hot Rolling

 

Raw material:45#Steel,60Mn,B2

 

The performance of the Forged Grinding Balls:

  • Even Hardness,High Roundness,
  • Unbreakable
  • High Combined Effciency of Grinding Mill
  • High Impact Value
  • Grinding Resistant
  • It is resistant to abrasion and won't deform and crack.
  • Low breakage rate.

Nominal
diameter
(mm)

Diameteical
tolerance
(mm)

Weight of Single
of forging ball
in average

Number of piece of
One ton forging ball in average

Surface
hardness

Impact
toughness

DIA 20
DIA 25
DIA 30
DIA 40
DIA 50

 
 
+2
-1

32
64
110
263
513

31250
15625
9090
3802
1949

55-65

≥12

DIA 60
DIA 70
DIA 80
DIA 90
DIA 100

 
 
+3
-2

888
1410
2104
2996
4110

 

1126
709
475
333
243

DIA 110
DIA 120
DIA 130

+4
-2

5457
7102
9030

182
140
110

DIA 140
DIA 150

+4
-3

11278
13871

88
72


The production process of the forged grinding balls
1). Raw material:
All the material is qualified with certificate and made in the Chinese largest steel production enterprise.
2). Different steel specifications ccording to the clients's requirements.
Main Steel Material :C45 Steel;60Mn Steel;B2 Steel
3). Steel Cutting:
the steel bars should be cut into small pieces according to the size of steel balls required by the order.
4). Heating:
we use the electric furnace instead of the traditional coal stove, the biggest advantage is that all the steel bars can accept the most approriate temperature during the heating progress. It affect the hardness and toughness directly.
5). Hammer forging:
The raw material is forged to a certain deformation by the air hammer, when the compression ratio increased, the micro-structure become more compact so that the hardness and the toughness can be improved.
6). Heat treatment:
Both the water quenching heat treatment production line and our own temperature control technics are important.
We have mature production technicians responsible for the heat treatment process as we know this process affect the grinding balls performance directly.
7). Quality Control.
Raw material test before production
Hardness test Drop Test Impact Test Core pulling Test after production
SGS test before delivery
Certificate: ISO 9001:2008

 

The Process Line Of Production

 

Raw Material Cutting Stove Forging Transfer Machine Quenching

Transportation Packing Hardness Test Dimension Test Heat Treatment


 
Packing
1.Bags:1000KG polypropylene bags which are highly resistant to UV rays and secure bag straps to reduce time  and effort in loading and unloading.

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 Mr. Mr. Housongcun

Tel: 86-531-83801383
Contact to this supplier

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Company Info

Oriental Casting and Forging Co., Ltd. [China (Mainland)]


Business Type:Manufacturer
City: Jinan
Province/State: Shandong
Country/Region: China (Mainland)

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