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Oriental Casting and Forging Co., Ltd.  

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Forged Steel Grinding Balls for cement plant 

Place of Origin: Shandong, China (Mainland) 
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Product Detail

Model No.: B2 60MN 65MN 45#

Large Quantitiy Forged Steel Grinding Balls mill balls for cement plant<br

Large Quantitiy Forged Steel Grinding Balls mill balls for cement plant
 

The production process of the forged grinding balls
1). Raw material:
All the material is qualified with certificate and made in the Chinese largest steel production enterprise.
2). Different steel specifications ccording to the clients's requirements.
Main Steel Material :C45 Steel;60Mn Steel;B2 Steel
3). Steel Cutting:
the steel bars should be cut into small pieces according to the size of steel balls required by the order.
4). Heating:
we use the electric furnace instead of the traditional coal stove, the biggest advantage is that all the steel bars can accept the most approriate temperature during the heating progress. It affect the hardness and toughness directly.
5). Hammer forging:
The raw material is forged to a certain deformation by the air hammer, when the compression ratio increased, the micro-structure become more compact so that the hardness and the toughness can be improved.
6). Heat treatment:
Both the water quenching heat treatment production line and our own temperature control technics are important.
We have mature production technicians responsible for the heat treatment process as we know this process affect the grinding balls performance directly.
7). Quality Control.
Raw material test before production
Hardness test Drop Test Impact Test Core pulling Test after production
SGS test before delivery
Certificate: ISO 9001:2008


Specification:

Brand Material C Mn Si Cr P/S Ni
DT-1 50Mn 0.48-0.56 0.65-1.0 0.17-0.37 0.15max 0.035max 0.05max
DT-2 60Mn 0.57-0.65 0.70-1.1 0.17-0.37 0.25max 0.035max 0.05max
DT-3 65Mn 0.62-0.75 0.90-1.2 0.17-0.37 0.25max 0.035max 0.10max
DT-4 75MnCr(B2)

0.72-0.85

0.70-0.90 0.17-0.35 0.40-0.60 0.035max 0.15max
DT-5 B3 0.50-0.65 0.4-1.0 1.40-1.80 0.77-1.10 0.035max 0.15max
DT-6 45# 0.42-0.48 0.50-0.80 0.17-0.37 0.15max 0.035max 0.05max
Specification of Forged Steel Grinding Ball
Diameter Diameter
Tolerance
Weight / ball Surface Hardness Impact Toughness
(mm) (mm) (g) (HRC) (j/cm 2 )
Φ20 ±2 33



60-68
≥12J/CM2
Φ25 ±2 65 ≥12J/CM2
Φ30 ±2 110 ≥12J/CM2
Φ40 ±2 263 ≥12J/CM2
Φ50 ±2 513 ≥12J/CM2
Φ60 +3,-1 889 ≥12J/CM2
Φ70 +3,-1 1410 ≥12J/CM2
Φ80 +3,-1 2105 ≥12J/CM2
Φ90 +3,-1 2996 55-63 ≥12J/CM2
Φ100 +3,-1 4110 ≥12J/CM2
Φ110 +4,-2 5457

53-60
≥12J/CM2
Φ120 +4,-2 7102 ≥12J/CM2
Φ130 +4,-2 9030 ≥12J/CM2
Φ140 +4,-2 11278 ≥12J/CM2
Φ150 +4,-2 13870 ≥12J/CM2


Testing:
Quality control for each production shift (4hours/Shift);
Hardness, chemical elements and impact testing after production for each production shift;
SGS –third party testing before each delivery
 
Packing:

1.Bags:1000KG polypropylene bags which are highly re

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 Mr. Mr. Housongcun

Tel: 86-531-83801383
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Company Info

Oriental Casting and Forging Co., Ltd. [China (Mainland)]


Business Type:Manufacturer
City: Jinan
Province/State: Shandong
Country/Region: China (Mainland)

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